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Rotary Kiln Technology - Overview

Protechglobal Consulting Services deals in Greenfield Rotary Kiln Cement Plant Projects. The company also undertakes upgradation Modernization and Rehabilitation of existing cement plants. Rotary Kiln plant from PCS is known for cost effective technology & implementation. PCS executes Greenfield Rotary Kiln Cement Projects on turnkey basis and undertakes various aspects of cement plant installation. PCS services for cement plant projects include feasibility studies, technical advice, equipment supply, on-site fabrication and erection, other supervisory services, commissioning, post commissioning services etc.

The highlights of Process Technology adopted by PCS are as follows: 

Key Features of Our Technology :

  • Low pressure drop pre heaters.
  • Raw mill equipped with High efficiency separator.
  • Raw Meal blending in CFS silo.
  • Pre-Calciner suitable to work with alternative fuels.
  • Inlet & discharge fitted with efficient seals.
  • Efficient Grate cooler design.
  • Low Fuel Consumption in the range of 800 k Cal/kg. of Clinker
  • Low dust emission even meeting European Standards.

Benefits :

  • Low Maintenance
  • Simple Operation of Plant Shorter Gestation Period
  • Low Power Consumption
  • Fuel Efficient Process
  • Low Installation costs
  • Trusted, proven & Trouble free Technology

Rotary Kiln Cement Plant - Manufacturing Process

Crushing & Proportioning :

In cement manufacturing process the main raw material is limestone grinding, which is crushed and transported to the pre-blending stockpile by means of a belt conveyor. After reclaiming it is stored into the respective hoppers along with other Raw materials. These raw materials then are extracted in desired proportion with the help of electronic weigh feeder & transported to the raw mill for fine grinding.

Raw Milling & Blending :

The raw mill is a closed circuit ball mill equipped with high efficiency separator. After grinding to 90 microns size the raw meal is send to the continuous blending silos (CFC) for homogenization & extracted by means of load cell hopper for feeding to the kiln pre heaters.

Pyro Processing :

It consists of series of low-pressure drop, cyclones arranged in various stages, where the calcinations begin and material goes into the Rotary Kiln and after clinkerization the hot material is sent to the cooler for its cooling. The cooler is efficiently designed to recover maximize heat while cooling the hot clinker which is then crushed & sent to the stock pile for intermediate storage. The required temperature for the clinkerisation is about 1500oC, which can be attained either by Coal, Gas or Oil.

Cement Milling, Storage & Packing :

The clinker mixed with app. 5% of gypsum is sent to the cement mill (Ball Mill) for fine grinding to produce cement. It is then transported to CFC silo for blending & storage and is packed in the bags with helps of auto packers & transported to the market for sale

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