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Vertical Shaft Kiln Technology - Overview

Protechglobal Consulting Services offers Vertical Shaft Kiln (VSBK) cement plants from 100 TPD to 600 TPD on turnkey basis.

Vertical shaft brick kiln technology is adopted by customers for projects of smaller capacity for its low cost implementation. It is modern day answer for cost effective production and a boon for the developing countries where lower production levels are the need of the country.

VSBK is only technology available world-wide for small & medium scale entrepreneurs.

Key Features

  • Different plant sizes available (100 TPD, 200 TPD, 300 TPD, 400 TPD, 500 TPD and 600 TPD)
  • Use of alternative fuels like low volatile coal, petroleum coke, lignite etc.
  • Use of alternate raw materials like bauxite, laterite, iron ore, Lime, Sea Shells etc.
  • Better Kiln design to prevent radiation loss.
  • Fuel efficient technology.
  • Low capital Investment.

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Vertical Shaft Kiln (VSBK) Cement Plant - Manufacturing Process

Crushing Section :

The raw materials mainly limestone, clay, coke are crushed in the separate crushers and stored automatically into the respective storage spaces

Material Proportioning & Raw Milling :

The different raw materials are extracted from the Raw material storages in the desired proportion through weigh feeders and conveyed to raw mill. The raw mix is ground in a Ball Mill at desired fineness to produce Raw Meal, and transported for Homogenizing.

Blending & Homogenization :

The raw meal is homogenized in the blending silos, and is stored automatically into a storage silo for feeding to the kiln.

Palletizing & Burning :

The nodules are made into a nodulisor and charged into the kiln for burning. The clinker after discharge is stored in the clinker yard through deep Bucket Elevator.

Cement Milling :

The nodules are made into a nodulisor and charged into the kiln for burning. The clinker after discharge is stored in the clinker yard through deep Bucket Elevator.

Storage & Packing :

The cement is stored into the cement silos and aerated, tested and packed for dispatch

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